🖐 Card box with no slot | Weddings, Style and Décor | Wedding Forums | WeddingWire

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Again, find the center of the front side of the smaller top box and center your slot from there. I placed the fabric on the smooth cutting mat and placed the FRONT of the box in the center and pressed down firmly to stick the fabric to the box. Once a long side has been set to the bottom grab one of the shorter sides. Its easy to see the box I have done and copy it, if you like it then go for it. Take a pencil and ruler and find the center of the larger box's lid by drawing an X from the corners of the box. This gave me very strait cuts. I included my Google Sketchup file for you to use. Cut only the 5 pieces for each box at a time. The side pieces should all be slightly smaller than the exact length and height of the final box because they will be sitting on the bottom piece which will add additional height. Utility knife - This may be necessary to cut through thicker doubled pieces or excess glue later. Duct tape will also work but Gaffers tape is a bit better. I was getting sick of the cheaply made garbage that was being passed off as "wedding" products simply because they were white and floral. Here is what I did. To make a hinge for the back door to pivot on I used Gaffers tape. You will lose some space due to the material lost with each cut just like wood so measure each cut individually before cutting. I wanted to cover my box with actual fabric to give it depth. I used the free Google Sketchup to design the box. As soon as you apply the glue tilt the side into place and hold it firmly until the hot glue sets. Now you should have two complete foam boxes with matching lids. I repeated this for a second smaller box. Add a Teacher Note to share how you incorporated it into your lesson. Make sure everything is flush and square with the bottom and other side. Likewise, two of the boxes sides the front and the back will be the full length of the side. If you have done any wood working then making a box with foam core should be pretty strait forward, treat it like it is wood. With foam core sheets you are limited to the type of latches, catches, hinges etc that you can use to make a door or other opening and secure it. Now you should have a completed 5 sided box. You will now have a three sided box with one complete corner. I figured I would design and build my own card box that looked much nicer than comercial options and the cards would not jam when inserted. I went through a few different versions until I ended up with one that I was happy with. We need to cut a slot in the top box to push the cards through. Foam core sheets are not very expensive. First take the smaller box, remove the lid, and cut into the bottom of the box with the Xacto knife sliding it into the bottom piece flush with the inside of the box. I used a piece on the inside and another on the outside. Add whatever you like. The slit should be big enough on all sides to easily fit larger cards. In the end I decided to cut out an opening and have the door swing down on the rear bottom side of the box. Do not glue the lids or the boxes together until the end incase you need to make adjustments or depending on how you choose to decorate them it may be easier to assemble them last. Apply glue to the bottom piece and to the previously glued side where the shorter side will touch it. If you can, roughly lay out your pieces ahead of time to get the most from your material. The cards should freely fall to the bottom and lay flat. Put the short side in place and hold until the glue dries.

I wanted a nice card box for the gift table at my upcoming wedding. Next we need to cut out a few pieces so the two boxes become a single box.

You will have to apply the glue quicker this time because you have more ground to cover. It helps if you have please click for source slotted box for cards set of hands since you cant use things like clamps.

This is done by cutting out the bottom of the top box and cutting a hole in the lid of the bottom box. It helps if you have a real card to test this with. Basically, the bottom should be the exact size of your box in terms of the length and width.

I then cut out a piece of fabric that would wrap around the 4 side walls of the larger box.

Then I measured and made a lid consisting of a top and slotted box for cards sides.

Lets review what we are going to do before we jump in. Once you slotted box for cards it test fit the boxes again to make sure everything lines up. Now is a great time to test the slot. I used "golden ratios" for many of my boxes dimensions more info it tends to leave more pleasing boxes.

Many card boxes are made from thin cardboard or card stock. The hotter the glue gun the more glue you will be able to dispense and greater working time you will have before the glue sets.

Feel free to adjust my design slotted box for cards suit your taste. I used two large sheets Fabric - Pick the fabric and ribbon you plan on using to cover the box.

Here are the materials and tools I used Materials Foam core sheets - the kind you might use for a sign or display Get the largest size you can. I then stretched the fabric slightly and rotated the box 90 degrees onto one of the sides and stuck that side.

Measure from the center and draw the footprint of the smaller box. First, I created the lower and larger box with the bottom and 4 sides. It also bugged me that every time I have ever put a card into a card box it would not fall into the box as expected but have to be jammed in. Use a pencil to trace the inside of the box onto the lid. Perfect for attaching the fabric to the foam box. While you are cutting the 5 pieces for one of the boxes plug in your glue gun to get it nice and hot. Applying hot glue to the paper surface of the bottom always works better than to the foam edge of the side piece. Having other smaller rulers was also helpful. It all happened very quickly and I dont have any pictures of the process. Take the lid off of the smaller box and place it on the center of the lid of the larger box. In the pictures you can see the gap between the door and back wall of the box. It will let you easily adjust the dimensions and proportions of the boxes until you fine one you like. I used the 3M super 77 spray glue and sprayed both the back of the fabric and the outside of the box with glue. Always glue the second long side last as it does not require an exact fit and can be trimmed later. This part of the project went much better than I had hoped. Using one long cut to cut pieces with similar dimensions means you will have straiter and fewer cuts. Start with gluing the bottom to one of the full length sides. Then, I used hot glue to assemble them together. The exact design and decoration of your box will determine how you construct your box. Next glue in the second short side. Now you should have a square drawn on the large lid that you can cut out. You should only need about a yard. I reused the piece I cut from the opening as the door because I needed to leave space for fabric so the fit did not need to be very tight. Scissors - You will need these to cut and trim the fabric Hot Glue gun - This is the primary way which you will be connecting the foam core together. It also helps if you have a square or an object to align your box with to ensure it is strait when you are gluing. Repeat the same steps for the lid and second box. The other two will be slightly shorter because of the thickness of the other two sides. I tried a few different designs and ideas. Did you use this instructable in your classroom? Because I used fabric, I got out the iron and made sure the fabric was wrinkle free as it would be impossible to fix this later. First mark and cut out an opening flush with the bottom of the bottom box. Using sketchup for something like this is extremely simple because you are just drawing a series of boxes. With the top lid removed and the rest of the box assembled practice inserting a card into the box and see if it gets stuck or jammed. Decorations - I tried a number of other decorations like bows, ribbions, plastic flowers, etc. Some nicer hand made ones are made from cardboard boxes that are decorated with colorful paper. The picture below shows all four pieces assembled together snugly. This should only take between a few seconds to and a minute or two. Grab your cutting mat, Xacto knife and ruler and start cutting. Make sure to test fit all 5 pieces of each box before gluing anything.